Frequent Asked Questions!!!!

 

How much does it cost to build a buggy?

 

 Many people ask this question. I am not sure there is a perfect answer but I will tell you. It could be as little as a few hundred dollars or a lot more. I would suggest that you decide how much you have to spend on the project and work within that budget. I have seen too many projects start out with greater expectations than the builder's wallet can afford. A buggy that is drivable is more fun than a buggy sitting in the corner of the garage!

 

What should I know before I build my buggy!

 

You should be mechanically inclined or have a qualified person help you with the project. You should be comfortable with the equipment and tools that you will be using so that you do not injure yourself or anyone helping. 

 

Where can I get parts for my buggy?

 

I would check local for a buggy parts supplier before venturing out over the Internet. I would compare prices and see if it is worth the shipping and handling charges. I like to buy parts at swap meets and look for old junk beetles. A beetle is a great starting point because it will give you the front end, rear end, engine, transmission, front and rear suspension, torsion and steering.

 

What type of tube do I use?

 

  You want to use a seamless drawn over mandrel tubing otherwise called  (D.O.M) with a diameter of 1.5" and a wall thickness of .095. Do Not Use any type of water pipe, conduit or exhaust pipe. These all look similar but have different chemical properties. If you are unsure ask your local metal supplier. You want to use a grade equal or greater in quality than that used in frame and roll cage building.

 

How do I make my Dune Buggy Road Legal?

 

You will have to contact your local ministry of transportation office. You will need to know the safety or licensing requirements for your state or country.

 

Where can I get the equipment and the tools to build the frame?

 

Check your local phone book for equipment rental places. You can rent welders and benders for a fraction of the price it cost to buy one. The frame could be built in a day if you plan and use your time wisely

 

What size motor should I use?

 

I only recommend that you start out with a Volkswagen type 1-beetle motor. This has got to be one of the most interesting motors to work with. It has the ability to produce enough power to get your buggy around stock or could be modified to make enough power to be a screaming banshee. I have bought motors for as little as $25 and have had them run!!!! What a great find!!!!